
S-68
03-E2B SERIES, WSM
DIESEL ENGINE
Clearance between Rotor and Cover
1. Put a strip of plastigage onto the rotor face with grease.
2. Install the cover and tighten the screws.
3. Remove the cover carefully, and measure the width of the press
gauge with a sheet of gauge.
4. If the clearance exceeds the factory specifications, replace oil
pump rotor assembly.
W1035444
(7) Starter
Overrunning Clutch
1. Check the pinion and if worn or damage, replace the clutch
assembly.
2. Check that the pinion turns freely and smoothly in the
overrunning direction and does not slip in the cranking direction.
3. If the pinion slips or does not turn in both directions, replace the
overrunning clutch assembly.
NOTEQ
• Do not wash off the grease in the overrunning clutch with
the chemicals or oils.
W1156799
Commutator and Mica
1. Check the contact of the commutator for wear, and grind the
commutator with emery paper if it is slightly worn.
2. Measure the commutator O.D. with an outside micrometer at
several points.
3. If the minimum O.D. is less than the allowable limit, replace the
armature.
4. If the difference of the O.D.'s exceeds the allowable limit, correct
the commutator on a lathe to the factory specification.
5. Measure the mica undercut.
6. If the undercut is less than the allowable limit, correct it with a saw
blade and chamfer the segment edges.
W1155802
Clearance between
inner rotor and cover
Factory spec.
0.105 to 0.150 mm
0.00413 to 0.00591 in.
Allowable limit
0.20 mm
0.0079 in.
Commutator O.D.
Factory spec.
30.0 mm
1.181 in.
Allowable limit
29.0 mm
1.142 in.
Difference of O.D.’s
Factory spec.
Less than 0.02 mm
0.0008 in.
Allowable limit
0.05 mm
0.0020 in.
Mica under cut
Factory spec.
0.45 to 0.75 mm
0.0177 to 0.0295 in.
Allowable limit
0.20 mm
0.0079 in.
(1) Segment
(2) Depth of Mica
(3) Mica
(a) Correct
(b) Incorrect
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